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Balanset-1A: Revolutionary Compact Balancer & Vibration Analyzer
Industrial-grade Dynamic Balancing Solution
Balanset-1A serves as an groundbreaking solution for rotor balancing of rotors in their own bearings, created by Estonian company Vibromera OU. The device provides professional equipment balancing at €1,751, which is substantially less expensive than traditional vibration analyzers while preserving superior measurement accuracy. The system enables field balancing directly at the equipment’s working position without requiring dismantling, which is vital for minimizing production downtime.
About the Manufacturer
Vibromera OU is an Estonian company concentrating in the development and manufacturing of instruments for technical diagnostics of industrial equipment. The company is established in Estonia (registration number 14317077) and has representatives in Portugal.
Contact Information:
Official website: https://vibromera.eu/shop/2/
Technical Specifications
Measurement Parameters
Balanset-1A ensures accurate measurements using a twin-channel vibration analysis system. The device measures RMS vibration velocity in the range of 0-80 mm/s with an accuracy of ±(0.1 + 0.1?Vi) mm/s. The operating frequency range is 5-550 Hz with possible extension to 1000 Hz. The system supports RPM measurement from 250 to 90,000 RPM with phase angle determination accuracy of ±1 degree.
Working Principle
The device uses phase-sensitive vibration measurement technology with MEMS accelerometers ADXL335 and laser tachometry. Two mono-directional accelerometers measure mechanical oscillations proportional to acceleration, while a laser tachometer generates pulse signals for calculating RPM and phase angle. Digital signal processing includes FFT analysis for frequency analysis and custom algorithms for automatic computation of correction masses.
Full Kit Components
The standard Balanset-1A delivery includes:
Measurement unit with USB interface – main module with integrated preamplifiers, integrators, and ADC
2 vibration sensors (accelerometers) with 4m cables (optionally 10m)
Optical sensor (laser tachometer) with 50-500mm measuring distance
Magnetic stand for sensor mounting
Electronic scales for exact measurement of corrective masses
Software for Windows 7-11 (32/64-bit)
Plastic transport case
Complete set of cables and documentation
Performance Capabilities
Vibrometer Mode
Balanset-1A works as a complete vibration analyzer with features for measuring overall vibration level, FFT spectrum analysis up to 1000 Hz, measuring amplitude and phase of the fundamental frequency (1x), and continuous data recording. The system provides visualization of time signals and spectral analysis for equipment condition diagnostics.
Balancing Mode
The device supports one-plane (static) and two-plane (dynamic) balancing with automatic calculation of correction masses and their installation angles. The unique influence coefficient saving function enables considerable acceleration of subsequent balancing of similar equipment. A specialized grinding wheel balancing mode uses the three-correction-weight method.
Software
The intuitive program interface delivers step-by-step guidance through the balancing process, making the device accessible to personnel without special training. Key functions include:
Automatic tolerance calculation per ISO 1940
Polar diagrams for imbalance visualization
Result archiving with report generation capability
Metric and imperial system support
Multilingual interface (English, German, French, Polish, Russian)
Application Areas and Equipment Types
Industrial Equipment
Balanset-1A is efficiently applied for balancing fans (centrifugal, axial), pumps (hydraulic, centrifugal), turbines (steam, gas), centrifuges, compressors, and electric motors. In production facilities, the device is used for balancing grinding wheels, machine spindles, and drive shafts.
Agricultural Machinery
The device offers particular value for agriculture, where continuous operation during season is vital. Balanset-1A is employed for balancing combine threshing drums, shredders, mulchers, mowers, and augers. The possibility to balance on-site without equipment disassembly permits avoiding costly downtime during peak harvest periods.
Specialized Equipment
The device is effectively used for balancing crushers of various types, turbochargers, drone propellers, and other high-speed equipment. The rotation frequency range from 250 to 90,000 RPM covers practically all types of industrial equipment.
Advantages Over Similar Products
Economic Value
At a price of €1,751, Balanset-1A offers the functionality of devices costing €10,000-25,000. The investment breaks even after preventing just 2-3 bearing failures. Savings on third-party balancing specialist services amounts to thousands of euros annually.
Ease of Use
Unlike sophisticated vibration analyzers requiring months of training, mastering Balanset-1A takes 3-4 hours. The step-by-step guide in the software permits professional balancing by personnel without special vibration diagnostics training.
Mobility and Independence
The complete kit weighs only 4 kg, with power supplied through the laptop’s USB port. This enables balancing in remote conditions, at distant sites, and in inaccessible locations without separate power supply.
Universal Application
One device is adequate for balancing the broadest spectrum of equipment – from small electric motors to large industrial fans and turbines. Support for single and two-plane balancing covers all typical tasks.
Real Application Results
Drone Propeller Balancing
A user achieved vibration reduction from 0.74 mm/s to 0.014 mm/s – a 50-fold improvement. This demonstrates the exceptional accuracy of the device even on small rotors.
Shopping Center Ventilation Systems
Engineers successfully balanced radial fans, achieving lower energy consumption, removed excessive noise, and increased equipment lifespan. Energy savings recovered the device cost within several months.
Agricultural Equipment
Farmers note that Balanset-1A has become an indispensable tool preventing costly breakdowns during peak season. Decreased vibration of threshing drums led to reduced fuel consumption and bearing wear.
Investment and Delivery Terms
Current Prices
Complete Balanset-1A Kit: €1,751
OEM Kit (without case, stand, and scales): €1,561
Special Offer: €50 discount for newsletter subscribers
Bulk Discounts: up to 15% for orders of 4+ units
Acquisition Options
Official Website: vibromera.eu (recommended)
eBay: certified sellers with 100% rating
Industrial Distributors: through B2B channels
Payment and Shipping Terms
Payment Methods: PayPal, bank cards, bank transfer
Shipping: 10-20 business days by international mail
Shipping Cost: from $10 (economy) to $95 (express)
Warranty: manufacturer’s warranty
Technical Support: included in price
Final Assessment
Balanset-1A constitutes an perfect solution for organizations striving to establish an effective equipment balancing system without significant capital expenditure. The device makes accessible access to professional balancing, allowing small companies and service centers to offer services at the level of large industrial companies.
The combination of affordable price, ease of use, and professional capabilities makes Balanset-1A an essential tool for modern technical maintenance. Investment in this device is an investment in equipment dependability, lower operating costs, and enhanced competitiveness of your enterprise.
Velocidad critica
Sistemas de equilibrado: importante para el funcionamiento uniforme y eficiente de las maquinas.
En el mundo de la ciencia moderna, donde la efectividad y la confiabilidad del dispositivo son de suma significancia, los aparatos de balanceo tienen un papel fundamental. Estos aparatos especificos estan creados para calibrar y fijar piezas dinamicas, ya sea en dispositivos productiva, automoviles de desplazamiento o incluso en equipos domesticos.
Para los tecnicos en conservacion de aparatos y los especialistas, operar con equipos de calibracion es esencial para promover el desempeno estable y fiable de cualquier sistema rotativo. Gracias a estas alternativas tecnologicas modernas, es posible disminuir considerablemente las oscilaciones, el sonido y la carga sobre los sujeciones, mejorando la longevidad de componentes costosos.
Igualmente significativo es el papel que cumplen los aparatos de equilibrado en la asistencia al consumidor. El asistencia especializado y el conservacion continuo usando estos dispositivos posibilitan brindar prestaciones de optima calidad, elevando la contento de los compradores.
Para los responsables de empresas, la aporte en estaciones de balanceo y sensores puede ser esencial para optimizar la rendimiento y eficiencia de sus sistemas. Esto es sobre todo trascendental para los inversores que gestionan modestas y pequenas negocios, donde cada punto cuenta.
Ademas, los dispositivos de ajuste tienen una gran implementacion en el ambito de la seguridad y el monitoreo de nivel. Permiten encontrar posibles problemas, reduciendo reparaciones costosas y perjuicios a los sistemas. Tambien, los informacion obtenidos de estos sistemas pueden emplearse para maximizar procesos y aumentar la visibilidad en motores de exploracion.
Las areas de utilizacion de los sistemas de equilibrado abarcan diversas areas, desde la manufactura de bicicletas hasta el supervision ambiental. No interesa si se trata de extensas producciones manufactureras o limitados locales domesticos, los sistemas de balanceo son indispensables para asegurar un operacion eficiente y sin presencia de fallos.
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